We are able to produce all kind of crown wheel pinion gears between 50 mm to 500 diameters. On the production we are using NC, conventional, CNC gear production machines and gear generators on our production. The heat treatment and the other process has been made on our own plants. Our all crown wheel pinion gears have been paired by the noise testing equipments.
HTV Gear combines engineering expertise, advanced manufacturing technology, and precise heat treat processes to produce the highest quality parts for the most extreme applications. HTV Gear specializes in the manufacturing of gears for differentials in the heavy duty vehicles, light commercial vehicles, motorsports, and performance markets.
We have the ability to take a customer’s initial requirements, generate a concept and manage the process right through R&D, design, production and testing final delivery of a precision engineered, high performance, fully reliable, finished Crown Wheel and Pinions.
We are producing our products from forged steels to increase durability. The forged materials are first cut and tested in GLEASON machines after they are processed in CNC machines. The crown wheel pinion gears are heat treated in our own in-house IPSEN atmosphere controlled furnaces.
Heat treated gears are carefully grinded on CNC grinders and then profile grinded or lapped with special lapping liquid on GLEASON machines and are numbered. The products that are finally passed through quality control procedures are packed and shipped.
Our firm focuses facility investments in the area of crown wheel pinion and bevel gear production machines and we're proud of our quality in the crown wheel and pinion gears we make.
COMPANY PRESENTATION
https://htvgear.com/upload/katalog/HTV_Gear_Industry_CoLtd_Presentation.pdf
· ISOTROPIC SUPERFINISHING PROCESS (ISF)
for less friction between the gears, reducing wear.
BENEFITS :
Reduced maintenance costs
Increased durability and lifespan
Improving corrosion resistance
Reduces the rolling and running noises of gears
Reductions to friction, operating temperature, and vibration/noise; increases in efficiency, load-carrying capacity, contact fatigue resistance, and bending fatigue resistance; and reductions in lubricant needs.
Super finishing increases performance, efficiency and the life of metal to metal contact components in vehicles.
Motorsport parts experience high temperatures and friction as a result of high speeds under high torque requirements. Super finishing creates a smooth but crosshatched micro-textured surface that withstands harsh conditions and drives performance.
This process will increase fuel and operating efficiency, eliminate break-in requirements and reduce operating temperatures to help parts last considerably longer than standard components.
PERFORMANCE BENEFITS :
Reduced friction
Reduced wear
Reduced lubrication requirements & costs
Reduced contact & bending fatigue
Reduced vibration & noise
Reduced applied torque requirements
Increased part durability
Improved oil retention
Improved pitting resistance
Thinner oils can be used
Produces a uniform & superior surface finish
Additional advantages of friction reduction:
Increased fuel and energy economy
Increased power density
Reduced maintenance costs
Reduced metal debris in oils
Reduced part failures & overheating
Lowered operating temperature
Extended component life & mean time between maintenance
Eliminate break-in
'100% INTERCHANGEABLE PRODUCTS WITH ORIGINALS'
We consistently deliver high quality gears, quiet performance, clean installation and setup, durability, and longevity. It is the target of our company policy to assure with a wide spread company quality and customer orientation pertaining all company processes, that our customers receive on time top quality, reliable and reasonably priced products as well as to guarantee a consequent orientation to the requirements of our customers in all areas of our company. We are sure that our services and products will satisfy your expectations.
Metallurgical Lab :
Quality is the most important issue in our production. We have a fully staffed metallurgical lab to support our processing and customer requirements. We are carefully testing products with our test machines, analysis machines and laboratory. The quality is checking in all production stages.
Investing in new technology machinery to improve our firm’s future plans, production quality, productionamount and variety, improving our exporting with joining local and abroad fairs. Investing new productioninvestments abroad and increasing the market share. By performing R&D about our customers’ wishes,improving our quality.
